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PCBasic PCB Capabilities 

    

PCBasic is located in Shenzhen, China. It is a professional manufacturer specializing in rapid PCB prototyping, assembly (PCBA), and small-batch production.

 

We have 9 fully automatic SMT assembly lines and are equipped with advanced devices such as AOI, 3D X-ray inspection and flying probe testing to ensure the high quality of each circuit board.

 

The following is an introduction to the main PCB manufacturing capabilities of PCBasic. Here you can learn about the types of materials we can process, manufacturing processes, product categories, as well as the dimensional accuracy and process tolerances we can achieve.

 

Our PCB services are divided into two major types:

 

Quick-Turn PCBs

 

This includes small-batch, fast-delivery circuit boards, custom specification standard PCBs, and fast-order PCBs (Gerber file viewing supported). These services are highly suitable for the product prototype verification and pilot runs.

 

Advanced PCBs

 

This represents the highest level of manufacturing capability for PCBasic, including full-specification PCBs, high-precision complex multi-layer boards, and mass production.

 

In some cases, certain special materials or laminated structures may be temporarily out of stock.

 

If your PCB requirements exceed the following capabilities, please contact our sales representative. We will provide you with professional technical support and customized manufacturing solutions.

 

Note: In PCBasic, "Standard PCB" refers to a comprehensive service of advanced PCB + rapid prototyping PCB, which can not only achieve high-performance manufacturing but also ensure fast delivery.

 

1. Standard PCB Capabilities

  

Items

Manufacturing Capabilities

Remarks

 

Number of Layers 

 

1–14 layers

For PCBs above 14 layers, please refer to Advanced PCB or contact our sales representative.

 

Base Material 

 

FR-4, Aluminum, Copper Base

For Flex, Rigid-Flex, HDI, Halogen-Free, or High-Tg materials, please refer to Advanced PCB.

 

Maximum PCB Size 

 

Single/Double-Sided: 600 × 1200 mm    

      

Multi-layer: 560 × 1150 mm    

      

(Min: 3 × 3 mm)

Larger sizes available upon request.

 

Board Size Tolerance 

 

±0.2 mm (CNC Routing)    

      

±0.5 mm (V-Scoring)

 

Board Thickness

   

0.2 – 3.2 mm

Common options: 0.4 / 0.6 / 0.8 / 1.0 / 1.2 / 1.6 / 2.0 / 2.4 / 3.2 mm

 

Thickness Tolerance (t ≥ 1 mm) 

 

±10 %

Slight +Tolerance may occur due to plating and surface finish.

 

Thickness Tolerance (t < 1 mm) 

 

±0.10 mm

 

Minimum Trace Width /


Spacing 

 

0.10 mm (4 mil) / 


0.10 mm (4 mil)

For finer spacing, see Advanced PCB.

 

Outer Copper Thickness 

 

1 – 8 oz (35 – 280 µm)

Standard: 1 oz; Contact us if > 8 oz.

 

Inner Copper Thickness 

 

1 – 4 oz (35 – 140 µm)

For multi-layer boards, contact us if > 4 oz.

 

Drill Size (CNC)

   

0.15 – 6.0 mm

Holes > 6 mm or < 0.2 mm may require extra cost.

 

Annular Ring (Min.) 

 

0.15 mm (6 mil)

 

Finished Hole Diameter

   

0.15 – 6.0 mm

Hole size after plating slightly smaller than drill bit.

 

Hole Diameter Tolerance 

 

PTH ± 0.08 mm / NPTH ± 0.05 mm

Example: 0.6 mm drill → 0.52 – 0.68 mm finished.

 

Solder Mask Type

   

LPI (Liquid Photo Imageable)

Standard industrial grade.

 

Solder Mask Colors 

 

Green, Red, Yellow, Blue, White, Black, Matte Green, Matte Black, Purple, None

No extra charge for green/red/yellow/blue.

 

Silkscreen Colors

  

White, Black, Yellow, None

No extra charge for white or black.

 

Minimum Character Width / Height 

 

Width ≥ 0.15 mm / Height ≥ 0.8 mm

Ratio 1 : 5 recommended for clarity.

 

Plated Half Holes (Castellated) 

 

Min diameter ≥ 0.4 mm

 

Surface Finishes 

 

HASL (Lead / Lead-Free), ENIG (Immersion Gold), OSP, Hard Gold, Immersion Silver, Immersion Tin, ENEPIG

Other finishes available upon request.

 

Panelization Options 

 

V-Scoring, Tab-Routing, Tab-Routing + Stamp Holes

Leave ≥ 1.6 mm clearance for tab-routing; 0 gap for V-cut.

 

Testing & Certification 

 

Flying Probe Test (Free), AOI Inspection (Free)    

      

ISO 9001 / UL Certified

  

2. Advanced PCB Capabilities

   

No.

Category

PCB Process Parameters

Remarks

 

1 

 

Multi-layer Boards

Standard 3–16 Layers /

Medium 18–24 / High > 24

 

2 

 

Blind & Buried Vias (HDI)

1 + 1 + N HDI, Any-Layer HDI

High-density designs require thickness-to-diameter review.

 

3 

Surface Finishes

HASL, ENIG, OSP, ENEPIG, Hard Gold Fingers, Partial Gold

Partial gold or selective finish available.

 

4 

 

Material

FR-4, Aluminum, Rogers 4-Series + FR-4 Hybrid, CEM-3

Pure PTFE boards require special lamination process.

 

5 

 

Drill Diameter Range

0.20 – 6.5 mm

Below 0.2 mm = HDI via laser process.

 

6 

 

Aspect Ratio (Thickness : Hole)

≤ 8 (Standard), 10 (Medium), 12 (High)

> 12 requires special plating control.

 

7 

    

Countersink / Counterbore

Ø 3.0 – 6.5 mm, Depth Tolerance ± 0.15 mm

Non-standard outside range.

 

8 

 

Hole Position Tolerance

± 0.075 mm → ± 0.05 mm

< ± 0.05 mm = High Precision.

 

9 

 

Hole Diameter Tolerance

PTH ± 0.075 → ± 0.05 mm / NPTH ± 0.05 → ± 0.025 mm

 

10   

 

Hole-to-Hole Spacing

Component ≥ 16 mil / Via ≥ 11 mil

 

11 

 

Slots & Cut-Outs

Plated ≥ 0.5 mm / Non-Plated ≥ 0.8 mm

CNC machined.

 

12 

 

Castellated Holes

Diameter ≥ 0.5 mm, Edge ≥ 0.3 mm

 

13 

 

Inner Layer Clearance

4 L ≥ 7 mil, 6 L ≥ 8 mil, 8 L ≥ 9 mil, 10 L ≥ 10 mil

Increase 1 mil for every +2 layers.

 

14 

 

Inner Layer Min Width/Spacing

18 µm Cu → ≥ 4/4 mil   

    

35 µm Cu → ≥ 4/5 mil

< 3.5/3 mil = non-standard.

 

15 

 

Outer Layer Min Width/Spacing

18 µm Cu → ≥ 4/5 mil   

    

35 µm Cu → ≥ 5/6 mil

< 3.5/3.5 mil requires review.

 

16 

 

Grid Trace Width/Spacing

18 µm Cu → ≥ 7/9 mil   

    

35 µm Cu → ≥ 9/11 mil

 

17 

 

Annular Ring (Outer)

18 µm Cu → Via ≥ 5 mil, Component ≥ 8 mil

Increase with copper thickness.

18 

Trace Width Tolerance

± 20 % (Standard), ± 10 % (Medium)

 

19 

 

Line-to-Edge Distance

CNC ≥ 0.25 mm

< 0.20 mm needs review.

 

20 

 

Plating Thickness (ENIG)

Ni 100–150 µin / Au 1–8 µin

> 8 µin requires quotation review.

 

21 

 

Hole Copper Thickness

Through 18–25 µm / HDI 30–50 µm / High > 50 µm

 

22 

 

Copper Thickness (Layers)

0.5 – 4 oz (Standard), 4 – 6 oz (Medium)

> 6 oz = non-standard.

 

23 

 

Solder Mask Opening & Bridge

Opening ≥ 2 mil / Bridge ≥ 4 mil (≥ 4.5 mil for black oil)

 

24 

 

Solder Mask Colors

Green, Matte Green, Blue, Red, Black, Matte Black, White, Yellow

Special colors available upon request.

 

25 

 

Etched Copper Legend

18 µm Cu → 8 mil width / 40 mil height

Adjust by copper thickness.

 

26 

 

Max Board Thickness

Double Side ≤ 4.5 mm / Multilayer ≤ 4.5 mm

> 4.5 mm requires review.

 

27 

 

Min Board Thickness

1/2 Layer ≥ 0.3 mm / 4 L ≥ 0.6 mm / 6 L ≥ 0.9 mm / 8 L ≥ 1.2 mm

Thinner boards require support panel.

 

28 

 

Thickness Tolerance (Multi-layer)

T≤1.0 ± 0.10 mm / T≥3.2 ± 8 %

 

29 

 

Max Board Size

508 × 610 mm (Single / Double)   

    

508 × 600 mm (Multi-layer)

Larger requires review.

 

30 

 

Min Board Size

≥ 20 mm

10–20 mm requires fixture handling.

 

31 

 

Beveling (Gold Finger)

Angle 20° / 30° / 45° / 60°

Tolerance ± 5°.

 

32 

 

Outline Tolerance

± 0.10 – 0.15 mm

< ± 0.10 mm requires special control.

 

33 

 

V-Cut Parameters

Angle 30°–45° / Residual Thickness ≥ 0.25 mm

Below 0.5 mm = single-sided V-cut.

 

34 

 

Panel Size Range

Min 100 × 120 mm / Max 508 × 610 mm

< 0.4 mm board ≤ 14 inch panel max.

 

35 

 

Impedance Control

± 10 % (standard), ± 5 Ω for ≤ 50 Ω lines

Controlled per IPC-2141B.

 

36 

 

Bow & Twist

≤ 0.75 % (standard), ≤ 0.5 % (high precision)

IPC Class 2 / 3 compliant.

 

37 

 

HASL Process Limits

Hole > 0.5 mm / Tin Thickness 2–30 µm

    

38 

 

Acceptance Standard

IPC-A-600 / IPC Class 2 or 3

Default Class 2 unless specified.

     

Upload PCB Files (Gerber, .pcb, .PcbDoc, .cam)

 

Thank you for reviewing the circuit board manufacturing capabilities of PCBasic. When you place an order online, please upload your PCB files in any of the following formats: Gerber, .pcb, .PcbDoc or .cam.

 

Preferred format: Gerber file (RS-274X/X2 standard).

 

If you only have the source files of Altium DXP/Altium Designer (.pcb / .PcbDoc), we can also generate Gerber files for you. Our engineering tools support project files of Altium Designer versions 23.x and 10.x. Please try to avoid using versions higher than AD 23.x / 10.x to ensure full compatibility of the files.

 

You can also send the files directly to your PCBasic sales representative, but we strongly recommend that you place an order and upload the files online through the website. This way, you can enjoy a faster processing speed and complete traceability.

 

Our Customers

 

Defense & Smart Devices

 

We offer circuit board manufacturing services from prototype to mass production for mission-critical electronic products, ensuring high reliability and consistency. Customers choose PCBasic because we have a fast response, strict tolerance control and a stable quality management system.

 

Medical & Biomedical

 

Medical customers make up an important part of our customer base. PCBasic strictly adheres to a high-standard quality system, offering short delivery times and competitive prices to meet the manufacturing demands of medical equipment with extremely high repeatability and precision requirements.

 

Commercial, Industrial & Automotive

 

Most of our orders come from these industries. PCBasic, with its advantages of rapid quoting, on-time delivery, professional engineering support and high cost-effective manufacturing capabilities, helps customers smoothly expand from small-scale verification to large-scale production.

 

Universities, Schools & Makers

 

We support students and electronics enthusiasts - they are the future innovators in technology. PCBasic has become a reliable partner for academic projects, competition projects and maker research and development by offering affordable pricing and stable quality.

 

If you are engaged in an educational project or team, feel free to send us the project details. We are happy to explore suitable cooperation methods for the educational support program.

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