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This post aims to extend the understanding of industrial PCB assembly, its components, roles, and industries that rely on these microchips. Furthermore, industries, who’re looking for reliable PCB manufacturers will learn how they can find the most reliable ones.
Ideally, an industrial PCB manufacturing process is very different from the other types of PCB assemblies in the following manner:
The assembly of industrial PCBs is intended for mass production because these are used in the industrial sector. The other types of PCB assemblies are not meant for bulk use. This means that the industrial PCB can be assembled quickly on a large scale.
Manufacturers often choose automation in the assembly of industrial PCBs. It means that the placement of components, soldering, and lamination is done through automatic machinery. The other types of PCBs are usually assembled by hand and tested through manual labor.
Since industrial PCBs are used in the industrial sector, they go through rigorous testing and the manufacturers take extra steps to ensure high in them. They do mechanical testing, chemical testing, etc., to dispatch only top-quality products to the industries. The other types of PCBs go through testing but they’re not tested so rigorously.
The industrial PCBs are cost-effective so that the overall cost of the gadget can be brought down. Industrial PCBs need to have a mix of quality and cost so that the quality doesn’t get compromised. Other types of PCBs can be a little expensive because they’re not produced in bulk quantities.
Nowadays, almost every industry relies on industrial PCB in some or the other way. Some of these industries are:
Most industrial PCBs have these components on them:
Every top industrial PCB assembly factory now uses these technologies to make the process better and innovative:
The advancement in this technology helps in better placement of the soldering paste to make finer traces. We can also miniaturize the components and increase the component density on the circuit board through pick-and-place machines.
During the initial stage of PCB fabrication, a prototype of the design idea is created. With the new technologies in hand, we can give a physical shape to these ideas through 3D printing of industrial PCB prototyping. Not only it’s fast but convenient and cost-effective.
After fabricating and assembling a PCB, we now create its digital twin and test that twin for any faults and issues. That way, if there are no faults, then the original PCB stays new and unharmed.
The industrial control PCB assembly has endless uses nowadays and some of them are as follows:
While these applications sound futuristic, the industrial PCB still has a lot of potential for the upcoming trends like:
These are some important standards and certifications in the industry.
By complying with these standards, the organizations prove that they’re following the best practices to manufacture and sell electronic products. This gives customers confidence in their products and ultimately helps in gaining elevated control over the market.
Manufacturing of PCBs can leave an impact on the environment and considering that is very important. Here’s why:
Here are some common challenges that we face during industrial PCB assembly:
There is so much technological advancement that we see in the market every day and adapting to those changes becomes very difficult. That’s because implementing a new technology means installing a new plant and machinery, which costs hundreds of thousands of dollars. Mere upgradation or alteration of the existing plant to adapt to a new technology costs thousands of dollars, which isn’t economically feasible for every manufacturer.
There’s always pressure on the manufacturer to keep the costs low while keeping the quality high. This is called “cost pressure”, which becomes a burden on them.
Lead-free solder is more environmentally friendly than lead solder but this adaptation is very complex to handle. Lead-free solder behaves very differently and it can give solder tints, solder bridges, etc., if not handled correctly. This creates a challenge for the manufacturers when fabricating industrial PCBs.
Due to a global shortage of the supply of raw materials, PCB manufacturers often face contract cancellation, reduced output, loss of clients, and a loss in business turnover. Also, a disrupted supply chain of fabricated PCBs can reduce their life.
We’ve developed these solutions for the problems:
Finding the right PCBA manufacturer will help your business keep going smoothly but how do you know if the manufacturer is actually the best? Here are some ways to know that:
Always look for the expertise of the manufacturer in the domain and their experience in the industry. Go with those who have a high level of intelligence and have maintained a high position in this industry. Talk to their business representative, ask them about their process, and your gut feeling will tell you if that manufacturer is the correct choice for you.
Manufacturers such as PCBasic that follow quality standards and have certifications will be the best for your business. You can ask them about the certifications and standards that they have.
Always ask the manufacturer what technology they use to fabricate the PCBs. Ask if they can handle bulk supply. If you’re a new business that plans big in the upcoming months, make sure that your China industrial PCB assembly supplier can handle your bulk orders without delays.
Keep your business relationship healthy with the PCB fabricators through these tips:
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